Moetsi oa California oa ACPT Inc. o sebelitse le mofani oa mochini ho theha mohala o mocha oa tlhahiso ea semi-automatic o nang le mochini o otlolohileng oa filament winding.#Tsoelopele ea mosebetsi #Automation
Li-shaft tsa ACPT tsa carbon fiber composite drive li sebelisoa liindastering tse ngata.Mohloli oa lifoto, litšoantšo tsohle: Mechini ea Roth Composite
Ka lilemo tse ngata, moetsi oa thepa ea motsoako oa Advanced Composites Products & Technology Inc. (Huntington Beach ACPT, California, USA) e ikemiselitse ho ntshetsa pele le ho phethahatsa moralo oa thepa ea eona ea carbon fiber composite shaft-carbon fiber composite kapa phala e khōlō ea tšepe e kopanyang Karolo e ka pele le e ka morao (mo-ka-ka-na) /part parts/ Mokgwa wa ho kganna ka tlasa boholo ba makoloi.Le hoja qalong e ne e sebelisoa tšimong ea likoloi, likarolo tsena tse nang le mesebetsi e mengata li boetse li sebelisoa haholo metsing a leoatle, khoebo, matla a moea, ts'ireletso, sefofane le lisebelisoa tsa indasteri.Ho theosa le lilemo, ACPT e bone keketseho e tsitsitseng ea tlhokahalo ea li-shafts tsa koloi tsa carbon fiber composite.Ha tlhokahalo e ntse e eketseha, ACPT e ile ea hlokomela tlhokahalo ea ho etsa palo e kholoanyane ea li-drive shafts tse nang le lisebelisoa tse phahameng tsa tlhahiso-makholo a makholo a tšoanang beke le beke-e leng se ileng sa etsa hore ho be le mekhoa e mecha ea ho iketsetsa lintho le, qetellong, ho thehoa ha mehaho e mecha.
Ho ea ka ACPT, lebaka la tlhokahalo e ntseng e eketseha ea li-drive shafts ke hore carbon fiber drive shafts e na le motsoako o ikhethang oa mesebetsi ha e bapisoa le litšepe tsa tšepe, tse kang matla a torque e phahameng, bokhoni bo phahameng ba RPM, ho tšepahala ho betere, boima bo bobebe, 'me ho bola hore e be fiber ea carbon e batlang e se na kotsi tlas'a tšusumetso e phahameng le ho fokotsa lerata, vibration le roughness (NVH).
Ho phaella moo, ha ho bapisoa le li-shafts tsa setso tsa tšepe, ho tlalehoa hore li-shafts tsa carbon fiber drive likoloing le literaka li ka eketsa matla a lipere tsa mabili a ka morao a likoloi ka ho feta 5%, haholo-holo ka lebaka la boima bo bobebe bo potolohang ba lisebelisoa tse kopantsoeng.Ha ho bapisoa le tšepe, mochine o bobebe oa carbon fiber drive shaft o ka monya matla a mangata 'me o na le matla a phahameng a torque, a ka fetisang matla a mangata a enjene ho mabili ntle le ho etsa hore lithaere li thelle kapa li arohane le tsela.
Ka lilemo tse ngata, ACPT e 'nile ea hlahisa li-shafts tsa carbon fiber composite drive ka ho pota-pota filament semela sa eona sa California.Bakeng sa ho hola ho fihla boemong bo hlokahalang, hoa hlokahala ho eketsa boholo ba lits'ebeletso, ho ntlafatsa lisebelisoa tsa tlhahiso, le ho nolofatsa taolo ea ts'ebetso le tlhahlobo ea boleng ka ho tlosa boikarabello ho tloha ho litsebi tsa batho ho ea lits'ebetsong tse ikemetseng ka hohle kamoo ho ka khonehang.E le ho finyella lipakane tsena, ACPT e ile ea etsa qeto ea ho haha setsi sa bobeli sa tlhahiso le ho se hlomella ka boemo bo phahameng ba ho iketsetsa.
ACPT e sebetsa le bareki liindastering tsa likoloi, tsa ts'ireletso, tsa likepe le tsa indasteri ho rala li-driveshaft ho latela litlhoko tsa bona.
ACPT e thehile setsi sena se secha sa tlhahiso Schofield, Wisconsin, USA ho fokotsa tšitiso ea tlhahiso ea shaft nakong ea ts'ebetso ea lilemo tsa 1.5 ea ho rala, ho haha, ho reka le ho kenya lifeme tse ncha le lisebelisoa tsa tlhahiso, tseo likhoeli tsa 10 li nehetsoeng ho Kaho, ho fana le ho kenya lisebelisoa tse ikemetseng tsa filament winding system.
Mohato o mong le o mong oa ts'ebetso ea tlhahiso ea li-shaft e kopantsoeng e hlahlojoa ka mokhoa o ikemetseng: ho phunyeletsa ha filament, lihlahisoa tsa resin le ho laola metsi, ho phekola ka ontong (ho kenyeletsoa nako le taolo ea mocheso), ho tlosoa ha likarolo ho tloha mandrel, le ho sebetsa pakeng tsa mohato o mong le o mong oa Mandrel.Leha ho le joalo, ka lebaka la mabaka a tekanyetso le tlhoko ea ACPT bakeng sa sistimi e tsamaeang e sa feleng e lumellang palo e lekanyelitsoeng ea liteko tsa R&D ha ho hlokahala, e hanne ho sebelisa litsamaiso tse ikemetseng tsa gantry e le khetho.
Ka mor'a ho buisana le bafani ba thepa ba bangata, tharollo ea ho qetela e ne e le mokhoa oa ho hlahisa likarolo tse peli: mofuta oa 1, reel e nang le li-axis automatic filament reel e nang le likoloi tse ngata tse nang le likoloi tse tsoang ho Roth Composite Machinery (Stephenburg, Jeremane) tsamaiso ea Moea;Ho feta moo, ha se mokhoa o tsitsitseng o ikemetseng, empa ke mokhoa oa ho sebetsana le spindle oa semi-automatic o entsoeng ke Globe Machine Manufacturing Co. (Tacoma, Washington, USA).
ACPT e boletse hore e 'ngoe ea melemo le litlhoko tse ka sehloohong tsa Roth filament winding system ke bokhoni ba eona bo tiisitsoeng ba ho iketsetsa, bo etselitsoeng ho lumella li-spindle tse peli ho hlahisa likarolo ka nako e le' ngoe.Sena se bohlokoa haholo kaha ACPT's proprietary drive shaft e hloka liphetoho tse ngata tsa thepa.E le ho itšeha ka bohona le ka letsoho, ho thaepa le ho kopanya likhoele tse fapaneng nako le nako ha thepa e fetoloa, mosebetsi oa Roth's Roving Cut and Attach (RCA) o nolofalletsa mochine oa matsoeli hore o fetole thepa ka bo eona ka likariki tsa eona tse ngata tsa tlhahiso.Roth resin bath le thekenoloji ea ho taka li-fiber li ka boela tsa etsa bonnete ba hore ho na le fiber e nepahetseng ea ho roala karo-karolelano ntle le oversaturation, e lumellang moea hore o sebetse ka potlako ho feta li-winders tsa setso ntle le ho senya resin e ngata haholo.Ka mor'a hore moea o phethoe, mochine o tsoelipanang o tla khaola mandrel le likarolo ho tloha mochine oa matsoeli.
Tsamaiso ea matsoelintsoeke ka boeona e iketsetsa, empa e ntse e siea karolo e kholo ea ts'ebetso le motsamao oa mandrel pakeng tsa mohato o mong le o mong oa tlhahiso, oo pele o neng o etsoa ka letsoho.Sena se kenyelletsa ho lokisa mandrels a se nang letho le ho li kopanya ho mochine o tsoelipanang, ho tsamaisa mandrel ka likarolo tsa leqeba ho ea ka ontong bakeng sa ho phekola, ho tsamaisa mandrel ka likarolo tse folisitsoeng, le ho tlosa likarolo tsa mandrel.E le tharollo, Globe Machine Manufacturing Co. e ile ea qapa mokhoa o kenyelletsang letoto la li-trolley tse etselitsoeng ho amohela mandrel e teng holim'a trolley.Sistimi ea ho potoloha ka kariking e sebelisoa ho beha mandrel e le hore e ka tsamaisoa le ho tsoa ka har'a moea le mochini o ntšang moea, 'me e ntse e potoloha ha likarolo li ntse li kolobisoa ke resin le ho phekoloa ka ontong.
Likoloi tsena tsa mandrel li falla ho tloha seteisheneng se seng ho ea ho se seng, se thusoa ke lihlopha tse peli tsa matsoho a tsamaisang fatše - e 'ngoe e behiloe holim'a coiler' me e 'ngoe e behiloe tsamaisong e kopanetsoeng ea ho ntša - le mandrel Koloi e tsamaea ka tsela e kopanetsoeng, 'me e nka. karolo e setseng ho ts'ebetso ka 'ngoe.Tloaelo ea chuck ka koloing e itšoarella ka bo eona ebe e lokolla spindle, ka tšebelisano le mochine o ikemetseng oa mochine oa Roth.
Kopano ea tanka ea li-axis tse peli tse nepahetseng.Sistimi e etselitsoe li-shafts tse peli tsa mantlha tsa lisebelisoa tse kopaneng ebe li isoa koloing e inehetseng e matsoelintsoeke.
Ntle le sistimi ena ea phetisetso ea mandrel, Globe e boetse e fana ka lionto tse peli tse phekolang.Ka mor'a ho phekola le ho ntša mandrel, likarolo li fetisetsoa mochine o nepahetseng oa ho itšeha bolelele, o lateloa ke tsamaiso ea lipalo bakeng sa ho sebetsana le lipheletso tsa tube, ebe o hloekisa le ho sebelisoa ha sekhomaretsi ho sebelisa lisebelisoa tsa khatiso.Teko ea torque, netefatso ea boleng le ho lateloa ha lihlahisoa li phetheloa pele li paka le ho romelloa bakeng sa bareki ba sebelisang pheletso.
Ho ea ka ACPT, karolo ea bohlokoa ea ts'ebetso ke bokhoni ba eona ba ho latela le ho rekota lintlha tse kang mocheso oa setsi, boemo ba mongobo, khatello ea fiber, lebelo la fiber, le mocheso oa resin bakeng sa sehlopha se seng le se seng sa maqhubu.Tlhahisoleseding ena e bolokoa bakeng sa litsamaiso tsa tlhahlobo ea boleng ba sehlahisoa kapa ho lateloa ha tlhahiso, 'me e lumella basebelisi ho fetola maemo a tlhahiso ha ho hlokahala.
Ts'ebetso eohle e entsoeng ke Globe e hlalosoa e le "semi-automated" hobane motho ea sebetsang ho ntse ho hlokahala hore a tobetse konopo ho qala tatellano ea ts'ebetso le ho tsamaisa kariki ka letsoho ho kena le ho tsoa ka ontong.Ho latela ACPT, Globe e na le pono ea boemo bo holimo ba boits'oaro bakeng sa sistimi nakong e tlang.
Tsamaiso ea Roth e kenyelletsa li-spindle tse peli le likoloi tse tharo tse ikemetseng tse ikemetseng.Trolley e 'ngoe le e' ngoe e matsoelintsoeke e etselitsoe ho tsamaisa thepa e fapaneng e fapaneng.Thepa e kopantsoeng e sebelisoa ho li-spindle ka bobeli ka nako e le 'ngoe.
Ka mor'a selemo sa pele sa tlhahiso setsing se secha, ACPT e tlalehile hore thepa e bontšitse ka katleho hore e ka finyella lipakane tsa eona tsa tlhahiso ha e ntse e boloka mosebetsi le thepa le ho fana ka lihlahisoa tsa boleng bo phahameng ka mokhoa o tsitsitseng.Khamphani e na le tšepo ea ho sebelisana le Globe le Roth hape mererong e tlang ea boiketsetso.
For more information, please contact ACPT President Ryan Clampitt (rclamptt@acpt.com), Roth Composite Machinery National Sales Manager Joseph Jansen (joej@roth-usa.com) or Advanced Composite Equipment Director Jim Martin at Globe Machine Manufacturing Co. (JimM@globemachine.com).
Kamora lilemo tse fetang 30 tsa nts'etsopele, in-situ integration e haufi le ho phethahatsa tšepiso ea eona ea ho felisa li-fasteners le li-autoclave, le ho hlokomela 'mele o kopantsoeng oa mesebetsi e mengata.
Bophahamo bo phahameng ba yuniti le litlhoko tse tlase tsa boima ba lik'hasete tsa libese tsa motlakase li khothalelitse nts'etsopele ea litsamaiso tse inehetseng tsa epoxy resin tsa TRB Lightweight Structures le mela ea tlhahiso ea composite e ikemetseng.
Pula-maliboho ea ts'ebetso ea "non-autoclave" lits'ebetsong tsa sepakapaka o ile a araba karabo e tšoanelehang empa e le e chesehang: E!
Nako ea poso: Aug-07-2021