Mofani oa thepa ea ho etsa roll

Ho Feta 30+ Lilemo Tse Phihlelo ea Tlhahiso

Tataiso ea Uncoiler ea Canadian Metalworking Canadian Metalworking le Welding Canadian Metalworking Canada Manufacturing and Welding

Haeba u batla mochine ofe kapa ofe o tla sebetsa ka coil, joale ha ho pelaelo hore u hloka sekoahelo kapa se sa phutholohang.
Ho tsetela ka thepa ea lichelete ke mosebetsi o hlokang hore u nahane ka lintlha le mesebetsi e mengata. Na u hloka mochini o ka fihlelang litlhoko tsa hajoale tsa tlhahiso, kapa u batla ho tsetela molemong oa moloko o latelang? Tsena ke lipotso tseo beng ba mabenkele ba ipotsang tsona kamehla ha ba reka mochini o etsang roll. Leha ho le joalo, lipatlisiso mabapi le li-uncoilers li fumane tlhokomelo e fokolang.
Haeba u batla mochine leha e le ofe o tla sebetsa ka coil, joale ha ho pelaelo hore u hloka uncoiler (kapa ka linako tse ling e bitsoa uncoiler). Ho sa tsotellehe hore na u na le mohala oa ho etsa roll, stamping kapa slitting line line, u hloka sesebelisoa sa uncoiler ho lokolla khoele bakeng sa mohato o latelang; ha ho na tsela e 'ngoe ea ho e etsa. Ho netefatsa hore decoiler e kopana le workshop ea hau le litlhoko tsa morero ho bohlokoa ho boloka sebopeho sa mochini o etsang roll, hobane ntle le thepa, mochini o ke ke oa sebetsa.
Lilemong tse 30 tse fetileng, indasteri e fetohile haholo, empa uncoiler e lula e etsoa ho latela litlhaloso tsa indasteri ea tšepe ea tšepe. Lilemong tse mashome a mararo tse fetileng, bophara ba ka ntle bo tloaelehileng (OD) ba likhoele tsa tšepe e ne e le lisenthimithara tse 48. Ha tekanyo ea ho iketsetsa mochine e ntse e phahama le ho feta, 'me morero o hloka likhetho tse fapaneng, ho ikamahanya le maemo a tšepe ea tšepe ke lisenthimithara tse 60, ebe 72 inches. Matsatsing ana, bahlahisi ka linako tse ling ba sebelisa likhoele tse kholo ho feta lisenthimithara tse 84. ho. Koele. Ka hona, decoiler e tlameha ho fetoloa hore e ikamahanye le bophara bo sa feleng bo fetohang ba coil.
Li-uncoilers li sebelisoa haholo indastering ea rolling. Mechini ea kajeno ea ho etsa roll e na le likarolo le mesebetsi e mengata ho feta ea pele ho eona. Mohlala, lilemong tse 30 tse fetileng, lebelo la ts'ebetso ea leloala la roll e ne e le maoto a 50 ka motsotso (FPM). Hona joale ba ka matha ho fihla ho 500 FPM. Phetoho ena ea tlhahiso ea ho etsa roll e boetse e ntlafalitse bokhoni le mefuta e mengata ea likhetho tsa li-decoiler. Ha hoa lekana ho khetha decoiler efe kapa efe e tloaelehileng. Lintlha tse ngata le mesebetsi e hloka ho nahanoa ho netefatsa hore litlhoko tsa workshop lia fihlelleha.
Moetsi oa li-decoiler o fana ka likhetho tse fapaneng ho netefatsa hore mokhoa oa ho etsa roll o ka ntlafatsoa. Decoiler ea kajeno e boima ba liponto tse 1,000. Ho feta liponto tse 60,000. Ha u khetha decoiler, ka kopo hopola lintlha tse latelang:
Hape u lokela ho nahana ka mofuta oa morero oo u tla be u sebetsa ho oona le lisebelisoa tseo u tla li sebelisa.
Tsohle li itšetlehile ka seo u batlang ho se tsamaisa holim'a leloala la ho roala, ho kenyelletsa le hore na coil e entsoe ka tšepe ea pele, galvanized kapa stainless steel. Litlhaloso tsena li tla khetholla hore na u hloka likarolo life tsa decoiler.
Ka mohlala, "decoiler" e tloaelehileng ke "decoiler" e nang le nako e le 'ngoe, empa ho ba le "decoiler" e nang le mahlakore a mabeli ho ka fokotsa nako ea ho leta bakeng sa ho tšoara thepa. Ka li-spindle tse peli, opareitara e ka kenya khoele ea bobeli mochining ebe e e sebetsa neng kapa neng ha ho hlokahala. Sena se bohlokoa haholo ha opareitara e lula e hloka ho khutlisa khoele.
Hangata bahlahisi ha ba lemohe ts'ebetso ea "decoiler" ho fihlela ba hlokomela hore decoiler e ka etsa ts'ebetso ea ho nchafatsa tse tšeletseng ho isa ho tse robeli kapa ho feta ka letsatsi. Ka mor'a ho lokisa coil ea bobeli mochine le ho emela mochine, ha ho hlokahale hore u jare coil ea pele ka forklift kapa crane hang-hang. Decoiler e bapala karolo ea bohlokoa tikolohong ea ho theha moqolo, haholo tlhahisong ea bongata, moo mochini o ka hlokang lihora tse robeli ho etsa likarolo.
Ha u tsetela ho decoiler, ho bohlokoa ho utloisisa litlhaloso le likarolo tsa hajoale. Leha ho le joalo, hape ke habohlokoa ho nahana ka tšebeliso ea nako e tlang ea mochine le hore na merero ea ka moso e ka ’nang ea e-ba efe leloaleng la ho thetheha. Tsena ke lintlha tsohle tse hlokang ho nahanoa ka nepo, 'me li hlile li thusa ho tseba decoiler e nepahetseng.
Koloi ea coil e thusa ho kenya coil holim'a mandrel ntle le ho emela hore crane kapa forklift e phethe.
Ho khetha mandrel e kholoanyane ho bolela hore o ka tsamaisa khoele e nyane mochining. Ka hona, haeba u khetha 24 inches. Spindle, o ka etsa ts'ebetso efe kapa efe. Haeba u batla ho qhomela ho 36 inches. Khetho, joale o hloka ho tsetela ho decoiler e kholoanyane. Ho bohlokoa ho batla menyetla nakong e tlang.
Ha likhoele li ntse li hola le ho ba boima, polokeho ke bothata bo boholo ka har'a workshop. Decoiler e na le likarolo tse kholo, tse tsamaeang ka potlako, kahoo basebelisi ba tlameha ho koetlisoa ts'ebetsong ea mochini le litlhophiso tse nepahetseng.
Kajeno, li-coil li ka tloha ho 33 ho ea ho 250 kilograms ka square inch, 'me li-uncoilers li fetotsoe ho finyella litlhoko tsa matla a ho hlahisa li-coil. Likhoeli tse boima haholo li baka mathata a mangata a tšireletso, haholo-holo ha u khaola mabanta. Mochini o kenyelletsa letsoho la ho hatella le "buffer roller" ho netefatsa hore moqolo ha oa phutholoha ha ho hlokahala. Mochini o ka boela oa kenyelletsa mochini oa phepelo ea pampiri le setsi sa ts'ebetso sa lehlakore ho thusa setsi sa marang-rang bakeng sa ts'ebetso e latelang.
Ha boima ba coil bo ntse bo eketseha, ho ba thata haholo ho atolosa mandrel ka letsoho. Ha workshop e tlosa opareitara ho tloha ho decoiler ho ea libakeng tse ling tsa workshop ka mabaka a ts'ireletso, hangata li-spindle tse atolositsoeng ka metsi le matla a ho potoloha lia hlokahala. Ho ka eketsoa sesebelisoa sa ho ts'oha ho fokotsa ts'ebeliso e mpe ea ho potoloha ha decoiler.
Ho latela ts'ebetso le lebelo, likarolo tse ling tsa polokeho li ka hlokahala. Likarolo tsena li kenyelletsa sets'oants'o sa coil sa kantle ho thibela khola hore e se ke ea oa, mokhoa oa ho beha leihlo bakeng sa bophara ba coil kantle le RPM, le li-braking system tse ikhethileng joalo ka mariki a pholileng ka metsi bakeng sa liphaephe tse mathang ka lebelo le phahameng. Tsena li bohlokoa haholo 'me li thusa ho netefatsa hore ha ts'ebetso ea ho roala e emisa, decoiler le eona e emisa.
Haeba u sebetsa ka thepa ea mebala e mengata, u ka sebelisa decoiler e khethehileng e fanang ka mandrel a mahlano, e bolelang hore u ka beha li-coil tse hlano tse fapaneng mochine hang-hang. Motho ea sebetsang a ka etsa makholo a 'mala o le mong ebe o fetohela ho' mala oa bobeli ntle le ho qeta nako a laolla khoele le ho switjha.
Tšobotsi e 'ngoe ea koloi ea khoele ke hore e thusa ho kenya coil holim'a mandrel. Sena se etsa bonnete ba hore opareitara ha ea tlameha ho emela hore crane kapa forklift e kene.
Ho bohlokoa ho qeta nako u ntse u etsa lipatlisiso ka likhetho tse fapaneng tse fumanehang bakeng sa decoiler. Ka mandrel e fetolehang ho amohela li-coil tsa li-diameter tse fapaneng tse ka hare, le likhetho tse fapaneng tsa boholo bakeng sa mokokotlo oa mokokotlo, o hloka ho nahana ka lintlha tse ngata ho fumana se loketseng. Ho thathamisa litlhaloso tsa hajoale le tse ka bang teng ho tla u thusa ho tseba likarolo tse hlokahalang.
Mechini e etsang roll, joalo ka mochini o mong le o mong, e etsa chelete ha feela e sebetsa. Ho khetha decoiler e nepahetseng bakeng sa litlhoko tsa lebenkele la hau tsa hajoale le tsa kamoso ho tla thusa mochini oa hau oa ho etsa roll hore o sebetse hantle le ka polokeho.
Jaswinder Bhatti ke Motlatsi oa Moporesidente oa Application Engineering ho Samco Machinery at 351 Passpass Ave, Toronto, Ontario. M1V 3N8, 416-285-0619, www.samco-machinery.com.
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Nako ea poso: Mar-19-2021